Study On Concrete Using Various Recycled Material From Construction Industry

DOI : 10.17577/IJERTV2IS80518

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Study On Concrete Using Various Recycled Material From Construction Industry

K. Lineesh 1, V. Gomathi 2, M. Jothi Bass 3, V. Sathish 4

1,2,3 Assistant Professor, Vel Tech High Tech Dr.Rangarajan & Dr.Sakunthala Engineering College, Avadi, Chennai-62

4Final year student, Vel Tech High Tech Dr.Rangarajan & Dr.Sakunthala Engineering College, Avadi, Chennai 62.

without considering the ensuing

ABSTRACT

The transformation from a conventional consumption based society to a sustainable society is urgently required due to the pollution of the natural environment, the exhaustion of the natural resources and the decreasing capacity of the final waste disposal facilities. Currently, the construction industry produces 40% of the total volume of industrial waste, which signals a need for reuse to protect the environment and it also requires a study to analyze the possibility using these re-cycled materials at various conditions. And conservation of natural resources and preservation of environment is the essence of development. Rapid growth in population and urbanization are pushing the growth in the construction, especially in the developing countries, and old buildings are being demolished to be replaced with new ones. One of the problem arising from continues technological and industrial development is the disposal of waste material it may be pointed out that Asia alone produces about 760 million tones of construction waste every year. Following this process indiscriminately leads to two basic problems. On the one hand there is an urgent need to fruitfully use the construction debris, which is often simply thrown away or used as a filling material,

environmental problems. On the other hand the industry is faced with non-availability of good quality aggregate within reasonable distance, and deforestation for thoughtless mining for aggregates from quarries. In fact the problem with natural sand is more serious, and there is an urgent need to consider available options.

Presently the demand for housing is very high in India. The emphasis on infrastructural development has led to mega golden quadrilateral project which has resulted in construction of highway pavements bridges, flyovers, expressways, etc. connecting the length and breadth of the country the enormous increase in construction activities has resulted in consumption of basic materials of concrete making. This has led to shortage of conventional building materials. The construction boom in India coupled with limited supply of natural aggregates and the emphasis on infrastructure development has brought the recycling option to the forefront. Recycling of construction wastes is considered as the need of the hour. There is an urgent need to consider various options.

Key Words: Demolished, Construction Debris, Recycling Of Construction Waste And Deforestation etc..

  1. INTRODUCTION

    1. RECYCLING OF CONSTRUCTION AND DEMOLITION WASTE- WORLD SCENARIO

      Recycling of construction and demolition (C&D) waste was first carried out after Second World War in Germany to tackle the problem of disposing large amount of demolition waste caused by the war and simultaneously to generate the raw material for reconstruction. Considerable research has been carried out in U.S.A, Japan, U.K, France, Germany, Denmark etc. for recycling concrete stone and brick masonry bituminous and other constituents of waste from construction industry. These studies have demonstrated possibility of using construction waste to substitute new materials of recycling.

      In most countries C&D waste goes towards land filling of low lying areas. Reclaimed asphalt pavement are removed from the construction site or road bed, crushed in to aggregate and fines, and use in road way and shoulder base, shoulder surfacing and widening drive way and parking lot maintenance, ditch linings and pavement repairs . concrete construction debris comes from the demolition of buildings, bridge supports, airport runway, and concrete road beds and is broken up and crushed in to fill, coarse and fine aggregate and base material for roads. Recycled aggregate from RAP and reclaimed Portland cement concrete (RPCC) competes in the construction market with natural aggregate. In certain cases federal and state highway contracts for new highway construction require the use of recycled materials.

      Hong cong generates about 14 million tones of C&D waste each year and faces almost a crisis on how to accommodate these surplus materials.

      Apart from putting more efforts in minimizing the generation and setting up of temporary fill banks recycling is one of the most effective means to alleviate the growing problem. For higher grade applications (up to M35 concrete), the current specifications allows a maximum of

      20 percent replacement of normal coarse aggregates by recycled aggregates.

      In Japan, the target for the recycling ratio of demolished concrete in the year 2000 was set at 90 percent, and the actual results for 1990, 1993 and 1995 were 48 percent, 67 percent, 65 percent respectively. In 2000 it reached 96 percent but almost entirely as a sub base material for road pavement. Several trials are now under way to enhance the use of demolished concrete for fresh concrete, including a trial to establish Japan industrial standard for recycled aggregate and /or recycled concrete.

      In the European union the C&D waste generation is estimated to be at about 180-370 million tones which is approximately equivalent to 1 tone per capita per year. Most of the European countries have targets for recycling ranging from 50 percent to 95 percent of the C&D waste production by the 2015. As studies have indicated recycled materials are generally less expensive than natural materials.

    2. . RECYCLING OF CONSTRUCTION AND DEMOLITION WASTE INDIAN SCENARIO

      The Indian construction industry is highly employment intensive and accounts for approximately 50percent of the capital outlay in successive 5-year plans of the country. The project investment in this sector continues to show a growing trend. Rapid construction activity and growing demand for houses has led to short fall of traditional building materials. Rapid industrialization has led to the generation of large quantities of wastes, which posses major problem of disposal. Disposal and utilization of industrial wastes is one of the major problems in India. Factors such as environment, economy, shortage of land for

      disposal and the shortage of good quality of raw material for construction make it imperative that wastes should be suitably recycled.

    3. WASTE GENERATION

      The central pollution control board (CPCB) estimates current quantum of solid waste generation in India to be to the tune of 48 million tons per annum, out of which the waste from construction industry accounts for about12 to 14.7 million tons as given in table 1.1. management of such high quantum of waste puts enormous pressure on the solid waste management system. At present, the management of waste from construction industry in India comprises of the following elements. Re-use of only the selected material salvaged in good condition during demolition. Sending metallic items for recycling through scrap dealers. Dumping of the remaining items to low laying sites and dumping areas. Estimated waste generation during construction and renovation / repair work is 40 to 60 and 40

      to 50 kg/m2 respectively. The highest

      contribution to waste generation is from demolition of buildings, respectively. The typical application of various recycle materials is given in table 1.2.

      Table 1.1 waste constituents in India (million tons per annum)

      Constituent

      Quality generation in million tons per annum (range)

      Soil, sand and gravel

      4.20 to 5.14

      Bricks and masonry

      3.60 to 4.40

      Concrete

      2.40 to 3.67

      Metals

      0.60 to 0.73

      Bitumen

      0.25 to 0.30

      Wood

      0.25 to 0.30

      Others

      0.10 to 0.15

      Table 1.2 typical applications of various recycled materials

      Material

      Wearing course

      Base

      Sub base

      Back fill

      General fill

      Drainage

      Land scaping

      Reclaimed asphalt pavement(RAP

      )

      RCC

      Bricks /tiles

      Masonry products

      Sands

      Green waste

    4. RECYCLING AS AN OPTION

      In India very few attempts have been made to use recycled aggregate on a large scale.

      The Technology Information Forecasting and Assessment Council (TIFAC) had commissioned a techno market survey on utilization of waste from construction industry.

      The focus of their study was to assess the present knowledge of the Indian construction industry on the possibility of the recycling of C&D wastes. The survey was targeted towards the housing / building sector and road construction segment. According to findings of

      the survey, the most dominant reason for not adopting recycling of waste from construction industry is Not aware of the recycling techniques while 70 percent of the respondents have indicated that they are not even aware of recycling possibilities. The response of industries, which can use the recycled product, indicates that presently, the specifications do not provide for use of recycled product in the construction activity. Sixty seven percent of the respondents from user industry have indicated non availability of recycled product as one of the reasons for not using it.

    5. WHAT ARE RECYCLED CONCRETE AGGREGATES?

      Recycled concrete aggregate (RCA) is obtained mainly by crushing and processing concrete elements that have been previously used in construction, where the masonry content limited to not more than 5 percent. Recycled aggregates are there for not the same as recovered aggregates which are obtained by washing the cement paste out of fresh concrete and returning the aggregate to the aggregate stockpile.

      There are two main aspects, which require close attention before considering use of recycled aggregate in structural concrete.

      Inferior physical properties for example, lower density and higher water absorption compared with natural aggregate these are attributable to the adhesion of cement

      sand paste from the present concrete. Which cannot be removed completely even with the advanced processes in practice.

      Likelihood of problems inherited from the present concrete, caused by internal

      chemical reactions (high-alumina cement, alkali

      aggregate reaction, etc) and/or by the actions of deterioration mechanisms on the parent concrete (chloride, carbonation, etc)

      Further there is a need to carefully plan the use of concrete with recycled aggregates as past work has also indicated a tendency for higher rates of carbonation and permeability. Thus it appears that the use of recycled concrete as aggregate should pose no special problems at least in lower level application, such as plain concretes, concrete having compressive strength up to about 20-30 Mpa, or in pavement sub base concrete etc. however replacement levels of up to 20 percent can be recommended for concrete grades more than 35 Mpa. However caution needs to be exercised to use aggregate made with demolition waste in other applications in view of the performance of such concretes in creep, shrinkage, etc. in higher end applications.

    6. PARADIGM OF FUTURE GENERATION CONCRETE

      The current policy of development emphasizes on self sustained technology and green global environment which puts constraints over higher production rates of materials. The production of cement liberates – co2 in the atmosphere and polluting the environment. Globally efforts are taken to specify the minimum cement content for concrete subjected to different exposure condition without affecting its performance during its service life. More recently there have been a grooving awareness of the importance of sustainability in concrete construction and in particular the more effective and efficient use of materials. i.e. to recycle or re use materials. The 3Rs is to reduce, reuse and recycle the waste products judiciously.

      It is now progressively recognized that the use of recycled aggregates in concrete construction represent a potential value added outlet for the materials. And is often economically viable and environmentally

      beneficial. There are also benefits of waste reduction. When used appropriately it has been shown that these materials may

      • Create high performance aggregates to conserve natural mineral resources.

      • General sustainable construction.

      • Reduce waste disposal cost.

      • Minimize dependency on landfill.

        The need for durable concrete construction and responsible use of materials can be met through minor changes to existing concrete technology and construction practices.

    7. BORN AGAIN CONCRETE FROM CONCRETE DEBRIS

      Recycling of the construction waste is considered as the need of the hour. Research in different countries has suggested the possibility of reusing the hard insert materials in the construction wastes. Broken concrete and bricks mostly from building can be used to give recycled aggregate concrete (RAC) and similarly broken pavement can be used to build reclaimed asphalt pavement (RAP).

      Recycled concrete aggregate is obtained mainly by crushing and processing concrete elements that have been previously used in construction, where the masonry content is limited to be not more than 5 percent. The use of recycled concrete as aggregate should not pose any special problems at least in lower level applications such as plain concrete.

    8. CONCLUDING REMARK

      In this chapter the essential features of the development of the third generation concrete are brought out in this chapter. Factors such as environment, economy, shortage of land for disposal and the shortage of good quality of raw materials for construction to make it imperative that wastes should be suitably recycled is emphasized. The detailed literature survey is covered in the next chapter

  2. EXPERIMENTAL INVESTIGATIONS

    1. GENERAL

      The main aim of this experimental work is to study the physical properties of the materials, and also to study the properties of recycled aggregate concrete at various temperature.

    2. SOURCE OF WASTE CONCRETE

      The concrete debris were collected from the demolition works doing in vel tech university Avadi and also from the casting yard of Soma constructions and coarse aggregates were segregated from the debris manually and sieved to obtain the specified size.

      Fig 2.1segregating coarse aggregates from waste concrete.

      Fig 2.2 source of debris

    3. <4>MATERIALS USED IN THE PRESENT WORK

      The materials used in the present experimental investigation are

      • Cement

      • Natural fine aggregate (NFA)- sand (IS383-1970)

      • Natural coarse aggregate (NCA)- crushed 20mm max size (IS383-1970)

      • Recycled coarse aggregate 20mm max size (RCA)

      • Potable water available in Vel tech university

    4. EXPERIMENTAL INVESTIGATION ON PHYSICAL CHARACTERISTICS OF MATERIALS

      The detailed experimental investigation is carried out to establish the physical characteristics of the materials going to use such as cement, course aggregate, fine aggregate.

          1. SPECIFIC GRAVITY OF AGGREGATES

            The test procedure for determining the specific gravity of coarse aggregate is outlined below following the guidelines as per IS 2386(part III) 1963 reaffirmed 1997

            Using the pycnometer a sample of about 1 kg of the specified size placed in the tray and washed with water at a temperature of 22to 32oc. soon after immersion the air entrapped in or bubbled on the surface of the aggregate shall be removed by gentle agitation with a rod. The sample shall be immersed for 24

            ± ½ hours. The water shall be then carefully drained from the sample by decantation through the filter paper, any material retained being return to the sample. The aggregate including any solid matter retained on the filter paper, shall be exposed to gentle current of warm air to evaporate surface moisture and shall be stirred at frequent intervals to ensure uniform drying until no free surface moisture can be seen and the material just attains a free running condition. Care shall be taken to ensure that this stage is

            not passed. The saturated and surface dry sample shall be weighed (weight W2). The aggregate then shall be placed in the pycnometer which shall be filled with distilled water. Any trapped air shall be eliminated by rotating the pycnometer on its side, the hole in the apex of the cone being covered with a finger. The pycnometer shall be toped up with distilled water to remove any froth from the surface of the water in the hole is flat. The pycnometer shall be dried on the outside and weighed (weight W3). The contents of the pycnometer shall be emptied into the tray, care being taken to ensure that all the aggregate is transferred. The pycnometer shall be refilled with distilled water to the same level as before, dried on outside and weighed (weight W4).

            Specific gravity shall be calculated as given in equation

            Specific gravity of aggregate =

            w2w1

            21 (34)

            Table 2.1 specific gravity of F.A

            Name

            Description

            Observation (g)

            W1

            Wt. of empty bottle

            463

            W2

            Wt. of empty bottle & sample

            1010

            W3

            Wt. of empty bottle, sample and H2O

            1605

            W4

            Wt. of empty bottle and H2O

            1267

            = 2.61

            W2

            (W2 W1)-(W3 W4)

            W1

            Name

            Description

            Observation (g)

            W1

            Wt. of empty bottle

            463

            W2

            Wt. of empty bottle & sample

            918

            W3

            Wt. of empty bottle, sample and H2O

            1557

            W4

            Wt. of empty bottle and H2O

            1267

            = 2.75

            W2

            (W2 W1)-(W3 W4)

            W1

            Name

            Description

            Observation (g)

            W1

            Wt. of empty bottle

            463

            W2

            Wt. of empty bottle & sample

            918

            W3

            Wt. of empty bottle, sample and H2O

            1557

            W4

            Wt. of empty bottle and H2O

            1267

            = 2.75

            W2

            (W2 W1)-(W3 W4)

            W1

            Table 2.2 specific gravity of C.A

            Table 2.3 specific gravity of R.C.A

            Name

            Description

            Observation (g)

            W1

            Wt. of empty bottle

            463

            W2

            Wt. of empty bottle & sample

            900

            W3

            Wt. of empty bottle, sample and H2O

            1525

            W4

            Wt. of empty bottle and H2O

            1267

            = 2.56

            W2

            (W2 W1)-(W3 W4)

            W1

          2. STANDARD CONSISTENCY TEST

            The standard consistency test of a cement paste is defined as that consistency which will permit a vicat plunger having 10mm diameter and 50mm length to penetrate to a depth of 33-35 from the top of the mould, the apparatus is called vicat apparatus. This apparatus is used to find out the percentage of water required to produce a cement paste of standard consistency. The standard consistency is sometimes called as normal consistency.

            Table 2.5 initial setting time

            Table 2.4standard consistency

            Tra il

            Water conten t %

            Penetration (mm)

            Consistency p

            1

            24

            16

            2

            28

            40

            0.1358

            3

            29

            44

          3. INITIAL SETTING TIME

            The apparatus used for this initial setting time is vicat apparatus. Lower the needle gently and bring it in contact with the surface of the test block and quickly release. Allow it to penetrate in to the test block in the beginning the needle will completely pierce through the test block. But after some time when the paste starts losing its plasticity. The needle may penetrate only to a depth of 33-35 mm from the top. The period elapsing between the time when water is added to the cement and the time at which the needle penetrates the test block to depth equal to 33-35 mm from the top is taken as initial setting time.

            Trail

            Time (min)

            Penetration (mm)

            Initial setting time (min)

            1

            5

            50

            2

            10

            48

            3

            15

            45

            30.27

            4

            20

            40

            5

            25

            36

            6

            30

            32

          4. SIEVE ANALYSIS

            This is the name given to the operation of dividing a sample of aggregate into various fractions each consisting of the particle of the same size. The sieve analysis is conducted to determine the particle size distribution in a sample of aggregate which is called gradation.

            The aggregate used for making concrete are normally of the maximum size 80mm, 40mm, 20mm, 10mm, 4.75mm, 2.36mm, 600micron, 300micron, and 150 micron. The aggregate fraction from 80mm to 4.75mm are termed as coarse aggregate and those fracton from 4.75mm to 150micron are termed as fine aggregate. The size 4.75mm is common fraction appearing both in coarse aggregate and fine aggregate.

            Table 2.6 sieve analysis test for C.A

            S.NO.

            Sieve designation

            Aperture size (mm)

            Wt. of

            residue(gms)

            % of Wt. of residue

            Cumulative

            % of retained Wt.

            % of passing

            1

            80

            80

            0

            0

            0

            0

            2

            63

            63

            0

            0

            0

            0

            3

            50

            50

            0

            0

            0

            0

            4

            40

            40

            0

            0

            0

            0

            5

            25

            25

            80

            4

            4

            96

            6

            20

            20

            319

            15.95

            19.95

            80.05

            7

            12.5

            12.5

            1035

            51.75

            71.70

            28.30

            8

            10

            10

            425

            21.25

            92.95

            7.08

            9

            4.75

            4.75

            141

            7.05

            100

            0

            Table 2.7 sieve analysis test for F.A

            S.NO.

            Sieve designation

            Aperture size (mm)

            Wt. of

            residue(gms)

            % of

            Wt. of residue

            Cumulative % of retained Wt.

            % of passing

            1

            4.75

            4.75

            12

            1.2

            1.2

            98.8

            2

            2.36

            2.36

            16

            1.6

            2.8

            96.0

            3

            1.70

            1.70

            45

            4.5

            7.3

            88.7

            4

            1.18

            1.18

            108

            10.8

            18.1

            70.6

            5

            600

            0.60

            388

            38.8

            56.9

            43.1

            6

            300

            0.30

            309

            30.9

            87.8

            12.2

            7

            150

            0.15

            96

            9.6

            97.4

            2.6

            8

            90

            0.09

            23

            2.3

            99.7

            0.3

            9

            PAN

            0

            3

            0.3

            100

            0

            Table 2.8 sieve analysis for R.C.A

            S.NO.

            Sieve designation

            Aperture size (mm)

            Wt. of

            residue(gms)

            % of Wt. of residue

            Cumulative

            % of retained Wt.

            % of passing

            1

            80

            80

            0

            0

            0

            0

            2

            63

            63

            0

            0

            0

            0

            3

            50

            50

            0

            0

            0

            0

            4

            40

            40

            0

            0

            0

            0

            5

            25

            25

            75

            3.75

            3.75

            96.25

            6

            20

            20

            299

            14.95

            18.70

            81.30

            7

            12.5

            12.5

            1055

            52.75

            71.45

            28.55

            8

            10

            10

            418

            20.90

            92.35

            7.65

            9

            4.75

            4.75

            153

            7.65

            100

            0

          5. TESTS FOR WATER ABSORPTION

      A sample of aggregate not less than 2kg is washed and immersed in water for 24 hours and its immersed weight in water is found (A). It is taken out of the water and the saturated surface dry sample is weighed in air (B). It is then over dried and weighed(C)

      Specific gravity =C/(B-A)x100

      Water absorption for normal aggregate is found that 4%, and for recycled aggregate concrete it is 6%.

        1. MIX DESIGN DETAILS OF M20 CONCRETE

          The m20 grade of concrete is designed as per IS method (IS 10262-1982). The mix design details are given below for the concrete manufactured.

          • Characteristic Strength

            = 20 N/mm2

          • Degree of quality control

            = good

          • Degree of workability

            = 0.85

          • Max. Size of aggregate

            = 20mm

          • Sp. Gravity of C.A

            = 2.6

          • Sp. Gravity of F.A

            = 2.6

          • Sp. Gravity of CEMENT

            = 3.15

          • Type of exposure

            = Moderate

          • Type of usage

            = RCC Structure

          • Target mean strength @ end of 28 day (fck ) = 27.59 N/mm2

          • Selection of water cement ratio (W/C )

            = 0.48%

          • Approximate air content Estimation

            = 2%

          • Mix proportion by bulk volume 0.48 : 1 : 1.29 : 2.67

        2. TESTS ON FRESH CONCRETE

      2.6.1 SLUMP TEST

      The standard apparatus for this test is the slump cone. It is used to measure the workability of concrete. Workability is used to define the ease or difficulty with which the concrete can be handled.

      From the test conducted it is observed that both conventional and recycled aggregate concrete are getting the true slump. But workability was little bit less when compared to conventional concrete.

        1. COMPRESSIVE STRENGTH OF CONCRETE

          As per the recommendations of IS: 516:1959. Standard dimensions of cubes 150 X 150 X150mm (9 no's) in each of the concrete cast with natural aggregates, recycled aggregates. The samples are cured and tested at the end of 7 days, 14 days and 28 days. The samples are taken out at the end of 7 days, 14 days and 28 days kept outside and wiped of surface moisture. Three numbers of samples in each of the concrete were subjected to rebound hammer test and followed by compression test using the compression testing machine of 300T capacity. The results of the average strength of the cubes are reported below.

          1. ULTRASONIC PULSE VELOCITY TEST

            Ultra sonic pulse velocity method which involves the measurement of the time of travel of electronically generated mechanical pulses through the concrete, the pulse generator circuit generates the pulses (15 to 50 KHz) and transducer transmits these to mechanical pulses and the reception of the pulses is measured electronically and this is used for the estimation of the quality of the specimen.

          2. TEST RESULTS ON CUBES

            Fig 2.3 compression test for concrete cube

            Table 2.9 Rebound hammer, UPV and compression test results of NAC at 100oc

            p>Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            100

            Normal compression test result (N/mm2)

            21.817

            23.74

            27.82

            100

            Rebound hammer Test result (N/mm2)

            21.33

            22.667

            27.33

            100

            U P V test

            Excellent

            Excellent

            Excellent

            Table 2.10 Rebound hammer, UPV and compression test results of NAC at 200oc

            Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            200

            Normal compression test result (N/mm2)

            20.92

            23.03

            26.95

            200

            Rebound hammer Test result (N/mm2)

            20.33

            22.67

            26.333

            200

            U P V test

            Excellent

            Excellent

            Excellent

            Table 2.11 Rebound hammer, UPV and compression test results of NAC at 300oc

            Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            300

            Normal compression test result (N/mm2)

            18.99

            21.36

            25.30

            300

            Rebound hammer Test result (N/mm2)

            18.33

            20.667

            24.667

            300

            U P V test

            Excellent

            Excellent

            Excellent

            Table 2.12 Rebound hammer, UPV and compression test results of RAC at 100oc

            Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            100

            Normal compression test result (N/mm2)

            20.26

            22.99

            24.01

            100

            Rebound hammer Test result (N/mm2)

            20

            22.33

            23.667

            100

            U P V test

            Excellent

            Excellent

            Excellent

            Table 2.13 Rebound hammer, UPV and compression test results of RAC at 200oc

            Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            200

            Normal compression test result (N/mm2)

            19.667

            21.767

            23.27

            200

            Rebound hammer Test result (N/mm2)

            19.33

            21.667

            23.667

            200

            U P V test

            Excellent

            Excellent

            Excellent

            Table 2.14 Rebound hammer, UPV and compression test results of RAC at 300oc

            Temperature At (oc)

            Type of test

            Curing done in days

            7days

            14days

            28days

            300

            Normal compression test result (N/mm2)

            17.846

            21.463

            22.29

            300

            Rebound hammer Test result (N/mm2)

            17.33

            21.667

            21.667

            300

            U P V test

            Excellent

            Excellent

            Excellent

        2. SPLIT TENSILE STRENGTH OF CONCRETE

          As per the recommendations of IS 516- 1959. Standard dimension of cylinders of 150mm diameter 300mm height (9 nos) in each of the concrete cast with natural aggregates, recycled aggregates. The samples are cured and tested at the end of 7 days, 14 days and 28 days.

          The samples are taken out at the end of 7 days, 14 days and 28 days kept outside and wiped of surface moisture. Three numbers of samples in each of the concrete were subjected to split tensile test using the compression testing machine of 300T capacity. The results of the average strength of the cylinders are reported below.

          1. TEST RESULTS

      Table 2.15 Split tensile strength of NAC

      Temperature At (oc)

      Type of test

      Curing done in days

      7days

      14days

      28days

      100

      Split tensile test results (N/mm2 )

      1.416

      2.001

      2.654

      200

      1.582

      2.098

      2.735

      300

      1.529

      1.959

      2.649

      Table 2.16 Split tensile strength of RAC

      Temperature At (oc)

      Type of test

      Curing done in days

      7days

      14days

      28days

      100

      Split tensile test results ( N/mm2 )

      1.147

      1.685

      2.064

      200

      1.025

      1.472

      1.906

      300

      0.958

      1.416

      1.825

  3. RESULT ANALYSIS AND CONCLUSION

    1. RESULT COMPARISON

      The cubes of NAC and RAC were tested under high temperature of various levels (100oc, 200oc, 300oc) and the performance of the same at 7th day, 14th day and 28th day in terms of compressive strength and Tensile strength has been done. From the results obtained, the analysis of the values were done.

      Comparison of 7th day compressive strength

      This shows that, even though the RAC shows a low strength. The difference in strength is very less and the performance of RAC under 200oc was much better than other temperature.

      Comparison of 14th day compressive strength

      comparison of compressive strength of NAC with RAC at 14th day

      24

      23.5

      23

      comparison of compressive

      strength of NAC with RAC at 7th day

      25

      comparison of compressive

      strength of NAC with RAC at 7th day

      25

      fck

      22.5

      N/mm2 22

      21.5

      20

      20

      21

      fck

      N/mm2

      fck

      N/mm2

      15

      15

      20.5

      20

      10

      N A C

      R A C

      10

      N A C

      R A C

      100 200 300

      Temperature in ºc

      N A C R A C

      5

      5

      0

      0

      100 200 300

      Temperature in ºc

      100 200 300

      Temperature in ºc

      Figure3.1 Comparison of 7th day compressive strength

      At high temperature the RAC performance show a lesser trend than that of NAC. At 100oc, RAC achieves compressive strength up to 92.9% than NAC. At 200oc, the RAC achieves compressive strength up to 94.1% than NAC. At 300oc, the RAC achieves compressive strength up to 93.9% than NAC.

      Figure3.2 Comparison of 14th day compressive strength

      At 14th day 100oc and 200oc the RAC achieves a strength of 96.85% and 94.6% respectively when compared to NAC. But at 300oc RAC shows a Marginal increase of 0.48% than that of NAC. This shows that the percentage increase of compressive strength from 7th day to 14th day is higher for RAC than NAC.

      fck

      N/mm2

      fck

      N/mm2

      20

      20

      Comparison of 28th day compressive strength

      comparison of compressive

      strength of NAC with RAC at 28th day

      30

      comparison of compressive

      strength of NAC with RAC at 28th day

      30

      100 200 300

      Temperature in ºc

      100 200 300

      Temperature in ºc

      10

      0

      10

      0

      N A C

      R A C

      N A C

      R A C

      Figure3.3 Comparison of 28th day compressive strength

      At 28th day, RAC achieves almost 86.3%, 86.35%, 88.11% of compressive strength of NAC at 100oc, 200oc, 300oc respectively .This shows that the percentage increase in strength from 14th day to 28th day is lesser for RAC than NAC

      Comparison of 7th day split tensile strength

      Comparison of split tensile strength of NAC with RAC at 7th day

      split tensile strength N/mm2

      split tensile strength N/mm2

      2

      1.5

      At high temperature the RAC performance show a lesser trend than that of NAC.

      While comparing with NAC, RAC has achieved strength 81.01% At 100oc.

      While comparing with NAC, RAC has achieved strength 64.8% At 200oc.

      While comparing with NAC, RAC has achieved strength 62.7% At 300ocThis shows RAC has achieved almost satisfactory tensile strength when compared NAC.

      split tensile strength N/mm2

      split tensile strength N/mm2

      Comparison of 14th day split tensile strength

      Comparison of split tensile

      strength of NAC with RAC at

      Comparison of split tensile

      strength of NAC with RAC at

      2.5

      2

      14th day

      2.5

      2

      14th day

      1.5

      1

      0.5

      N A C

      R A C

      1.5

      1

      0.5

      N A C

      R A C

      0

      0

      100 200 300

      Temperature in ºc

      100 200 300

      Temperature in ºc

      Figure3.5 Comparison of 14th day split tensile strength

      At 14th day, RAC achieves tensile strength of 84.2%, 70.2% and 72.3% at 100oc, 200oc & 300oc respectively when compared to NAC

      1

      0.5

      0

      100 200 300

      Temperature in ºc

      N A C R A C

      Figure3.4 Comparison of 7th day split tensile strength

      Comparison of split tensile

      strength of NAC with RAC at

      28th day

      3

      2.5

      2

      1.5

      Comparison of split tensile

      strength of NAC with RAC at

      28th day

      3

      2.5

      2

      1.5

      split tensile strength N/mm2

      split tensile strength N/mm2

      Comparison of 28th day split tensile strength

      1

      0.5

      0

      1

      0.5

      0

      N A C

      R A C

      N A C

      R A C

      100 200 300

      Temperature in ºc

      100 200 300

      Temperature in ºc

      Figure 3.6 Comparison of 28th day split tensile strength

      At 28th day , RAC performance was fairly low. At 100oc, 200oc, 300oc RAC achieves 78.84%, 69.7%, 68.9% respectively when compared to NAC.

      This shows the percentage of increase in tensile strength is almost same for both NAC and RAC

    2. CONCLUSION

      From inferences of the test results and the graphs comparing compressive strength and split tensile strength of NAC and RAC the following conclusions can be drawn

      While considering the strength characteristics, RAC exhibited almost the same properties as those exhibited by the NAC.

      The compressive strength test results show that the RAC achieves a value of 86% to 95% of the NAC at temperature ranges from 100oc to 300oc

      The added benefit of using RAC is that it paves the way to a new alternative of disposing waste concrete instead of simply dumping it pointlessly at places.

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