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Design and Implementation of a Multi-Parameter IOT Wearable Device for Remote Patient Monitoring

DOI : 10.5281/zenodo.21673294
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Design and Implementation of a Multi-Parameter IOT Wearable Device for Remote Patient Monitoring

Ibharunujele Solomon Obhenbhen (1)

Department of Electrical/Electronics Engineering Ambrose Alli Universitty Ekpoma, Nigeria

Okoduwa Osedebamhen Emmanuel (2)

Department of Electrical/Electronics Engineering Ambrose Alli Universitty Ekpoma, Nigeria

Esekhaigbe Emmanuel (3)

Department of Electrical/Electronics Engineering Ambrose Alli Universitty Ekpoma, Nigeria

Odia Hope Ehimare (4)

Department of Electrical/Electronics Engineering Ambrose Alli Universitty Ekpoma, Nigeria

LarryOboh Isaiap

Department of Electrical/Electronics Engineering Ambrose Alli Universitty Ekpoma, Nigeria

Abstract – This Study presents the design and implementation of a multi-parameter Internet of Things (IoT) wearable device for continuous remote patient monitoring. The system is developed to address the limitations of traditional episodic vital sign measurement by enabling real-time, non-invasive, and continuous monitoring of key physiological parameters, namely heart rate, blood oxygen saturation (SpO), and body temperature. The proposed wearable integrates low-power biomedical sensors, an embedded microcontroller unit, and wireless communication technology to acquire, process, and transmit physiological data to a mobile application and cloud-based platform for visualization and alerting. Emphasis is placed on power efficiency, signal reliability in ambulatory conditions, and user comfort within a wearable form factor. The system architecture follows an edge gatewaycloud model, allowing preliminary processing at the device level and remote access to health data for patients and caregivers. Prototype testing demonstrates the feasibility of accurate vital sign acquisition and reliable data transmission under controlled conditions. The project provides a practical foundation for remote patient monitoring solutions and highlights the potential of IoT-enabled wearables to support proactive healthcare delivery, chronic disease management, and improved accessibility to medical monitoring services.

Keywords – wearable; architecture; healthcare; visualization; real-time

  1. INTRODUCTION

    The global healthcare paradigm is undergoing a profound shift from reactive, hospital-centric treatment to proactive, personalized, and decentralized care. This transformation is driven by a confluence of pressures: aging populations, rising

    prevalence of chronic diseases, escalating healthcare costs, and a growing emphasis on preventive medicine [1]. Central to this new paradigm is the ability to continuously monitor vital signs the fundamental physiological metrics that offer a window into an individuals health status. Traditional episodic measurements, conducted in clinical settings with bulky, stationary equipment, are inherently limited. They provide mere snapshots in time, often missing critical transient events such as paroxysmal arrhythmias, nocturnal hypertension, or intermittent hypoxia, which are pivotal for early diagnosis and management [2].

    There appears to be increasing numbers of research studies investigating wearable, IoT-enabled and portable multi- parameter health monitoring systems that allow continuous, real-time and remote physiological monitoring. Consistently, throughout all of the various studies, the principal goal is always to improve patient safety by allowing for earlier identification of clinical deterioration and support for telemedicine and home-based care delivery through the use of multiple biosensors and wireless communications technologies. The most common parameters measured include ECG, heart rate, SpO, blood pressure, respiratory activity, body temperature, movement, and in some cases specialized indicator(such as heart sounds or seizure related biomarkers) [3], [4]. foundational work such as [5] investigated wearable clothing-based systems for non-invasively measuring ECG, breathing patterns and movement. This was primarily directed towards developing comfortable garments for use within homecare settings. As new wearable technology began to emerge, researchers continued to explore alternative methods for transmitting physiological data remotely. Researchers in ref. [6], [7] explored the use of wireless sensor networks utilizing

    GSM and ZigBee for enabling the remote transmission of physiological data with low power consumption and mobility. More recently, numerous researchers have begun to integrate IoT platforms and mobile applications to enable real-time data collection, processing and visualization. Examples of this can be found in [8], [9] who created wearable Android/Wi-Fi enabled systems that allowed for simultaneous multi parameter data collection and remote monitoring. While these examples represent a vast improvement over previously developed systems, [10], [11] built upon previous systems by expanding them into larger scale IoT enabled healthcare systems that supported cloud connections and remote clinical access. Telemedicine focused systems such as [12], [13] build upon the previously mentioned systems by incorporating low latency communication and real-time interaction between patients and healthcare professionals; however, like previously discussed systems they rely on reliable internet infrastructure and face challenges related to scalability.

    While researchers continue to develop new wearable systems that allow for the measurement of physiological signals, researchers have also continued to miniaturize wearable systems and increase their ability to measure multiple physiological parameters. Researchers such as[14], [15] were among the first to attempt to recreate hospital grade monitoring within a wearable format by combining ECG, SpO, temperature and movement measurements with innovations such as cuff less BP measurement using pulse transit time. While these studies demonstrate the feasibility of recreating hospital grade monitoring in a wearable format, many of the newer wearable systems being developed today have shifted their focus from recreating hospital grade monitoring towards low cost, mobile enabled home healthcare monitoring. Systems such as [16], [17] fall under this category. In addition to shifting their focus away from recreating hospital grade monitoring, researchers have also increased their focus on application specific wearables. An example of an application specific wearable is the seizure detection band proposed by [18].

    In addition to increasing the number of wearable devices being used in homecare environments, researchers have also increased their efforts to develop wearable systems that are powered in a more sustainable manner than traditional battery powered systems. An example of this type of system is the solar powered modular wearable network proposed by [19]. In addition to providing a wearable network that supports self sustained distributed monitoring, researchers have also proposed wearable networks that reduce the amount of energy consumed during each sample period[8]. An example of a wearable network that utilizes this approach is the adaptive sampling wearable network proposed by [20].Through the utilization of neural networks to optimize the sampling process of the wearable network, researchers were able to significantly decrease the overall energy consumption of the system.

    Researchers have also increased their focus on developing wearable systems with intelligent architectures that utilize machine learning algorithms to assist in diagnosing conditions more accurately and decreasing false alarm rates. One example of an intelligentwearable architecture is the patient specific monitoring system proposed by[21]. This wearable system utilized an FPGA based processor to fuse physiological signals collected from multiple sensors into a single health index. This

    fusion process resulted in a wearable system that was much more robust than previously developed systems when subjected to noise or motion artifacts. Another example of an intelligent wearable architecture is the wearable system proposed by [22]. This wearable system utilized machine learning techniques to assess patient condition more accurately than previously developed systems.

    The final area of interest for researchers involved in developing wearable technology includes designing systems that are adaptable across multiple clinical domains [23]. Examples of wearable systems that are adaptable across multiple clinical domains include those developed for cardiopulmonary rehabilitation as proposed by [24] and for fetal maternal monitoring as proposed by [25].

    As stated above, despite the numerous advances in wearable technology described above, several consistent limitations exist in terms of the current state-of-the-art in wearable technology. A significant gap exists in the integration of clinical-grade sensing, robust data processing, low-power operation, and secure, reliable IoT transmission into a single, affordable, and user-centric wearable device.

    Therefore, there is a pressing and well-defined need for a dedicated IoT-based wearable vital sign monitoring system. This system must bridge the identified gaps by providing continuous, accurate, and comfortable monitoring outside clinical settings; enabling real-time data transmission and alerting to facilitate proactive care; reducing the burden on formal healthcare systems; and being engineered with a focus on clinical relevance, power efficiency, and data security to serve as a credible bridge between consumer technology and medical-grade applications. This study aims to design and implement a prototype that addresses this multifaceted problem.

  2. METHODOLOGY

    This session presents the comprehensive materials and methodological approach employed in the design and implementation of an IoT-based wearable vital sign monitor. The system integrates multiple physiological sensors with an ESP32 microcontroller to acquire, process, and transmit vital signs data to a cloud backend via Wi-Fi. A mobile application interfaces with the backend to display real-time measurements, provide health interpretations, and generate alerts. Hardware components, circuit design, firmware development, backend architecture, mobile application design, and validation protocols.

    1. Hardware Components

      Component

      Part

      Number

      Specifications

      Selection

      Justification

      Microcontroller

      ESP32 (ESP- WROOM-

      32)

      Dual-core,

      240 MHz,

      520KB

      Integrated Wi-Fi eliminates need for separate module;

      ample processing

      Table 1: Selected Hardware Components

      SRAM, Wi-

      Fi/BLE

      for signal

      processing; low cost

      PPG Sensor

      MAX30102

      Integrated LEDs, driver, ADC; I²C

      interface

      Industry-standard for HR/SpO; proven accuracy;

      low power

      Reference Pulse Sensor

      SEN11574

      Analog output, 3-5V

      Provides second pulse measurement for validation and

      redundancy

      Temperature Sensor

      DS18B20

      Digital, 1-

      Wire interface,

      ±0.5°C

      accuracy

      Waterproof probe option; simple interface; widely available

      Battery Charger

      TP4056

      Linear charger, 1A, thermal regulation

      Built-in charge indication; protection features; standard in portable

      projects

      Battery

      18650 Li-

      ion

      3.7V,

      2200mAh,

      protected

      High capacity for

      extended operation; readily available

      Voltage Regulator

      AMS1117- 3.3

      LDO, 800mA,

      3.3V output

      Simple, reliable, sufficient current

      for all components

      300 nanoseconds and estimated bus capacitance of 400 picofarads, the maximum resistance is:

      =

      = 300×109 = 750 (1)

      400×1012

      However, to limit current consumption, a higher value of 4.7 k is chosen, which still provides adequate rise time for 400 kHz operation.

      SEN11574 Connection

      The SEN11574 connects to an analog input pin as shown in Fig 3.

    2. Hardware Design and Circuit Implementation

      Power Supply Circuit

      The power system is designed to provide stable 3.3V to all components from a 3.7V lithium-ion battery while enabling charging via USB. Fig 1 illustrates the complete power supply schematic.

      Fig 1: Power Supply Circuit Diagram

    3. Sensor Interface Circuits

      MAX30102 Connection

      The MAX30102 connects to the ESP32’s I²C bus with appropriate pull-up resistors as shown in Fig 2.

      Fig 2: MAX30102 Interface Circuit

      Pull-up resistors:

      SDA 4.7k 3.3V SCL 4.7k 3.3V

      The I²C pull-up resistor value is selected based on bus capacitance and desired rise time. For a maximum rise time of

      Fig 3: SEN11574 Interface Circuit

      GPIO34 is conFigd as an ADC input with 12-bit resolution, providing readings from 0 to 4095 corresponding to 0 to 3.3 volts.

      DS18B20 Connection

      The DS18B20 connects via the 1-Wire protocol as shown in Fig 4.

      Fig 4: DS18B20 Interface Circuit

      Pull-up resistor:

      DATA 4.7k 3.3V

    4. Complete System Schematic

      Fig 5 presents the complete system schematic showing all component interconnections.

      Fig 5 Complete System Schematic

    5. Signal Processing Algorithms

      Photoplethysmography Principles

      Photoplethysmography measures light absorption changes in vascular tissue. The Beer-Lambert law describes the relationship between light absorption and substance concentration:

      The overall health score combines multiple parameters with weighted contributions:

      = × + 2 × 2 + ×

      + × (11) with weights:

      = 0.3, 2 = 0.4, = 0.2, = 0.1

      = log

      (0)

      = (2)

      Individual parameter scores are calculated as:

      where A is absorbance, I is incident light intensity, I is transmitted intensity, is molar absorptivity, c is concentration, and d is path length.

      For pulse oximetry, the ratio of ratios R is calculated from the AC and DC components at red and infrared wavelengths:

      100 60 100

      = { 70 50 < 60 or 100 < 120

      40 40 < 50 or 120 < 140

      10 otherwise

      100 2 95

      = { 70 92 2 < 95

      = /

      /

      (3)

      2

      40 88 2 < 92

      10 2 < 88

      Oxygen saturation is then derived through an empirical calibration:

      2 = × (4)

      where a and b are constants determined through clinical validation. For the MAX30102, the typical equation is:

      100 36.1 37.2

      = { 70 37.2 < 38.0

      40 38.0 < 39.0

      10 > 39.0 or < 35.0

      100 5

      2 = 45.060 × 2 + 30.354 × + 94.845

      Digital Filtering

      A high-pass filter removes DC drift and low-frequency motion

      = { 80 10

      60 15

      30 otherwise

      artifacts from the PPG signal. The first-order difference equation is:

      The final score is normalized if some parameters are

      unavailable:

      [] = [] [ 1] + × [ 1] (5) where is the filter coefficient determining cutoff frequency. For a cutoff of 0.5 Hz with sampling rate of 100 Hz:

      =

      × 100 (12)

      = 2/ = 2×0.5/100 = 0.969 (6)

      A moving average filter provides low-pass filtering to reduce high-frequency noise:

    6. Cloud Backend Design

    Database Schema

    The PostgreSQL database implements three primary tables as

    [] = 1 1 [ ]

    (7)

    shown in Fig 3.7.

    =0

    For M = 5, this provides a cutoff frequency of approximately:

    0.443× = 0.443×100 = 8.86 (8)

    5

    Peak Detection Algorithm

    Heart rate detection uses adaptive threshold peak finding. The threshold is set as a percentage of the moving maximum:

    = 0.6 × max ([ : ])

    where N is the analysis window length, typically 300 samples corresponding to 3 seconds. Minimum peak distance prevents false detections from noise:

    = 300(corresponding to 200 BPM maximum) Heart rate is calculated from the average inter-beat interval:

    = 60 BPM (9)

    where t is the time between successive peaks in seconds.

    Temperature Conversion

    The DS18B20 returns temperature as a 16-bit signed integer. For 12-bit resolution, temperature in degrees Celsius is:

    Fig 6: Database Entity Relationship Diagram

    API Endpoints

    The FastAPI backend exposes RESTful endpoints as summarized in Table 3.2.

    Endpoint

    Metho

    d

    Purpos

    e

    Request

    Body

    Respons

    e

    /api/vitals

    POST

    Receive device

    data

    Vital sign

    JSON

    Created record

    /api/vitals/{device_id}/late st

    GET

    Get latest with health

    score

    Health score response

    Table 2: API Endpoint Summary

    (°) =

    16

    (10)

    Health Score Calculation

    /api/vitals/{device_id}/hist ory

    GET

    Get

    historic al data

    hours

    paramet er

    List of

    vital signs

    /api/vitals/{device_id}/aler ts

    GET

    Get recent

    alerts

    hours paramet

    er

    List of alerts

    Alert Generation Thresholds

    Alerts are generated based on clinically relevant thresholds as defined in Table 3.

    TablE3: Alert Thresholds

    Parameter

    Warning

    Threshold

    Critical Threshold

    Direction

    Heart Rate

    < 60 or > 120 BPM

    < 50 or > 140 BPM

    Both

    SpO

    < 92%

    < 88%

    Low

    Temperature

    > 38.0°C

    > 39.0°C or < 35.0°C

    Both

    Testing and Validation Protocols

    Accuracy Validation

    1

    Heart rate accuracy is assessed through comparison with reference measurements. For N paired measurements, the mean error is:

    Fig 7: Assemble prototype (wearable strap)

    =

    ( , ,) (13)

    =1

    The standard deviation of errors is:

    1

    =

    1

    =1

    (

    )2 (14)

    Bland-Altman analysis calculates limits of agreement:

    = ± 1.96 × (15)

    Power Consumption Testing

    Average current consumption is calculated from measurements over a complete operating cycle:

    = ×+×

    (16)

    Fig 8: Assemble prototype (ESP32 and LM259S-ADJ)

    Expected battery life is then:

    =

    (17)

    where C_battery is battery capacity in milliampere-hours.

  3. RESULT AND DISCUSSION

    This session presents the implementation of the IoT wearable vital sign monitor, covering component selection, Veroboard assembly, enclosure fabrication, firmware development, sensor validation, signal transmission verification, and mobile application testing.

    1. Hardware Assembly

      Layout Planning and Soldering Completed Assembly

      Fig 9: Assemble prototype (Inside cover showing LCD)

      System Integration

      End-to-end latency of 528 ms from sensor to mobile display met the design target. Average current of 20.29 mA enabled 4.5-day battery life with a 2200 mAh cell. The mobile application successfully displayed all parameters, calculated health scores, and generated appropriate alerts.

      Limitations

      SpO accuracy degraded below 90% saturation, a known limitation of reflectance PPG. Wi-Fi connectivity required proximity to a router, limiting mobility. The Veroboard assembly, while functional, was bulkier than a custom PCB would allow.

      Fig 10: Assembled prototype (front view)

    2. Enclosure Design and Fabrication

      A 100×60×25mm plastic project box was modified with precision cutouts for the USB port, charger input, status LEDs, sensor window, and temperature probe, as shown in Plate 4.1. The Veroboard was mounted using plastic standoffs, with the battery secured by adhesives Plate 4.1.

      Plate 4.1. displayed the completed prototype with all components enclosed. The final device weighed 145g and featured:

      1. USB and charger port access via rectangular cutouts

      2. Four 3mm LED windows for status indication

      3. 15×10mm MAX30102 sensor window

      4. Sealed DS18B20 probe exit

    3. Discussion

    Component Selection

    The ESP32 provided adequate processing power and integrated Wi-Fi. The MAX30102 delivered reliable PPG signals for heart rate and SpO extraction. The SEN11574 served effectively as a validation reference. The DS18B20 exceeded accuracy expectations with ±0.3°C performance.

    Sensor Performance

    Heart rate accuracy averaged ±0.3 BPM compared to manual counting, meeting project objectives. SpO accuracy was within

    ±2% for readings above 90%, consistent with literature for reflectance oximetry. Temperature accuracy of ±0.14°C exceeded the ±0.5°C requirement.

    Transmission Reliability

    Wi-Fi achieved 98% success rate at 10 meters through walls. Average transmission time of 215 ms provided acceptable latency for non-critical monitoring. Packet size of ~100 bytes minimized transmission power.

  4. CONCLUSION

This study successfully achieved its aim of designing and implementing an IoT-based wearable vital sign monitor. The system integrated MAX30102, SEN11574, and DS18B20 sensors with an ESP32 microcontroller, transmitting data via Wi-Fi to a FastAPI cloud backend on Koyeb, with a Flutter mobile application providing real-time display, health scoring, and alerts.

All project objectives were met. The Veroboard assembly produced a functional circuit with proper connections. The enclosure fabrication yielded a compact 145g wearable device. Firmware development enabled successful sensor operation and Wi-Fi transmission. Sensor validation achieved heart rate accuracy of ±0.3 BPM, SpO accuracy of ±1.4 percent,and temperature accuracy of ±0.14 degrees Celsius. The cloud backend was successfully deployed on Koyeb with PostgreSQL database. The mobile application displayed real-time data, calculated health scores, and generated appropriate alerts. System integration achieved end-to-end latency of 528 milliseconds and battery life of 4.5 days.

Key contributions include the successful integration of multiple sensor types into a single wearable system, implementation of dual-pulse validation for enhanced reliability, development of a complete IoT ecosystem from embedded firmware to mobile frontend, and achievement of medical-grade temperature accuracy. The project also demonstrated a functional prototype at an affordable cost suitable for resource-limited settings and provided comprehensive documentation for future student projects.

Under optimum conditions, the system exceeded all target specifications. Heart rate accuracy surpassed the target of ±3 BPM. SpO accuracy exceeded the ±2 percent target for readings above 90 percent. Temperature accuracy exceeded the

±0.5 degrees Celsius target. Wi-Fi success rate, transmission latency, end-to-end latency, battery life, and alert response time all exceeded their respective targets. The total system cost remained under the 50,000 budget.

Recommendations for Future Work

Hardware improvements should include transitioning to a custom PCB for miniaturization, implementing energy harvesting for extended battery life targeting 7 to 10 days, and incorporating additional sensors such as accelerometers for motion artifact detection, galvanic skin response for stress monitoring, and single-lead ECG for enhanced cardiac assessment. Adding BLE capability would enable smartphone gateway mode to reduce Wi- Fi power consumption, and LoRaWAN would support long-range applications in rural areas. An SD card slot would provide offline data logging backup.

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