 Open Access
 Total Downloads : 155
 Authors : Rama Shankar Gupta, Dr. Govind Maheshwari
 Paper ID : IJERTV5IS060500
 Volume & Issue : Volume 05, Issue 06 (June 2016)
 DOI : http://dx.doi.org/10.17577/IJERTV5IS060500
 Published (First Online): 18062016
 ISSN (Online) : 22780181
 Publisher Name : IJERT
 License: This work is licensed under a Creative Commons Attribution 4.0 International License
Development Performance of Beam Dump
Rama Shankar Gupta
StudentMaster of Engineering Institute of Engineering & Technology
Devi Ahilya Vishwavidyalaya, Indore (MP), India
Govind Maheshwari Senior Lecturer
Mechanical Engineering Deportment Institute of Engineering & Technology
Devi Ahilya Vishwavidyalaya,Indore (MP),India
Abstract A 10 MeV,10KW sband (2856MHz) electron Linear Accelerator (LINAC) is proposed to developed for irradiation applications at Raja Ramanna Centre for Advanced Technology, Indore. The accelerating structure is a 2pi/3 constant impedance travelling wave structure, designed accelerators 50 KeV electron beam from the electron gun to 10 MeV. It comprises of travelling wave buncher cells followed by accelerating cells. A beam dump is absorbing the electron beam and Xray coming out of the LiNAC. This paper presents an improved design for the existing beam dump of this accelerator. The new design is moved efficient, safer, economical and compact than the previous design.

Here investigated both for maximum stress and maximum temperature. The material selection is done keeping in mind the radiation damage, thermal conductivity, corrosion in the ozone environment, mechanical strength and manufacturability. The
x 12mm cover plate is attached to this box. This plate has all the heat energy of the LINAC incident on it.
Table: 1
Properties of Aluminum 5086 alloy.
estimated maximum temperature is 55oc which is less than
boiling point of water 0.2 bar pressure (60.1oc ).

The Maximum stress intensity is estimated to 29.52 N mm2 / which is less than the yield strength (207N/mm2) of the material.
Keywords Material selection, Shape selection, Structural design, Stress analysis, Deflection analysis, Thermal design, Temperature calculation & analysis, Mass flow rate.

INTRODUCTION
The beam dump is to safely absorb a beam of charged particles such as electrons, protons, nuclei or ions. This is necessary when a particle accelerator has to be shut down. Dealing with the heat deposited can be an issue, Since the powers of the beams to be absorbed can run into the megawatts.
It consist of an Aluminium rectangular box 400mm x 50mm rectangle having five square hole having 20mm x 20mm. A 12 thick and 150mm wide plate is attached to this rectangle. This plate has the heat flux incident on it.
The water (LCW) at high pressure 6 bars is forced through the channels to remove heat by convection. We have used a parallel flow. Due to high pressure making the structure prone to deflections. Also due to high temperatures, warping is also induced in the beam dump. Therefore the beam is to be designed for the structural and thermal loads acting on it. As a result, the analysis is divided into two parts structural and thermal.

DESIGN PARAMETERS
Aluminum 5086 alloy is the material selected for the beam dump as kt has relatively lower conductivity that facilitates easy machined and easy welding during fabrication and also because its activation energy is greater than 10MeV. The threshold energy for yn radiation in Aluminum is 13MeV. The scanned electron beam held has approximate size 150mm x 1000mm at the location of beam dump. Therefore the beam dump consist of 400mm x 1500mm rectangular box having five square channels each of dimensions 20mm x 20mm inscribed on it. A 150mm x 1368mm
Property Value
Specific heat 896 KJ/Kg.K
Thermal conductivity 0.121W/mm K
Youngs modulus 72,000 M/mm2 Coefficient of thermal expansion 23.8 x 106/K Poissons ratio 0.33
Yield strength 207 N/mm2

THERMAL ANALYSIS
LINAC produces 10 KW heat energy that is incident on the beam dump generating an average heat flux 0.0487 W/mm2 over the surface of the cover plate. The reference temperature is assume to be 30 oc and volume flow rate of 20 litre per minute (lpm) is applied. A very high volume flow rate is not desirable as it will increase fluid velocity resulting in higher rates of erosion.

CALCULATION
The forced convection occurs in the channels and since this value of convection coefficient is entered as input data for the software Ansys workbencp4, its value is to be calculated manually.
It is assume that the inlet water temperature is 30 oc. and the ambient air temperature is 30 oc. For the volume flow rate of 20 lpm (3.33 x 104 m3/s), and the channel area of (20mm x 20mm), the fluid velocity of 0.833 m/s is obtained.
Thus, by using the various property of water from Table 2, a mass flow rate of 0.33 Kg/s is obtained. Using the above values in Equation (1), We get the change in water temperature as 7.25 oc.
Q = mc T (1)
The bulk mean temperature of water is calculated as 33.625 oc. from the Equation (2). Using the property value of water at 34 oc. from Table 3, the Reynolds Number [Equation(3)] comes out to be 22,392, making the flow turbulent.
Tb = Twi + T/2 (2)
Re = v D / V (3)
The Dittus Boelter correlation, Equation (4), along with the values from Table 3, gives the value of forced convection coefficient (h) as 4103.04 w/ m2 K.
Nud = 0.023 x Re0.8 x Pr0.4 (4)

MODELING
Since a 3D analysis is performed, the beam dump is modeled as 1500mm x 400mm x 50mm rectangle block having five square holes having dimensions 20mm x 20mm. A 12mm thick and 1368mm length x 150mm wide plate is attached to this rectangle block which has the heat flux incident on it.
Table: 2 Properties of water at 30 oc.
997.5 Kg/m3
C 4178 J/Kg K
We have assumed a uniform heat flux distributed on the top plate of the beam dump. The heat flux incident on plate is 0.0487 W/mm2.

RESULTS
The temperature contour due to the incident flux is shown in Fig



The maximum temperature is estimated to be about 55 oc. in Fig 4. The total rise in temperature of water is about 7.25 oc.
Fig. 3. Temperature contour of beam dump.
Fig 4.Temperature of beam dump after incident 10 KW heat

STRUCTURAL ANALYSIS
For the purpose of structural analysis the modeling is same as that for the thermal analysis. The water is pumped at the pressure of 6 bar exerting a pressure of 6 bar on the inside walls of the cooling channels.
Table: 3 Properties of water at 34 oc.
996.25
kg/m3
P
5.01
0.744×106
m2/s
K
0.62 w/m k
c
4178J/kg k
V
0.833m/s
A uniform pressure of 0.6 N/mm2 (6bar) is applied on the lines of all the 5 square holes of the rectangle indicating that the pressure of water is constant throughout the flow, however, the pressure drop due to friction between inlet and exist was neglected as its value is about 180 mbar.
5.1 RESULTS
Deflection contour and stress intensity contour due to temperature rise and water pressure are shown in Fig.5,and Fig. 6. The maximum deflection of 0.078mm and maximum stress intensity of 29.526 n/mm2 is observed in beam dump due to thermal distortion and water pressure.
Fig.5. Analysis of Deflection
Fig. 6.Stress intensity of beam dump

DISCUSSION AND CONCLUSION
The maximum temperature is attained at the top surface of the cover plate. This does not create any problem as it is still less than the boiling point of water. Boiling of water inside the channels is highly undesirable as it will increase the pressure inside and beam dump may crack of even burst.
The design is more efficient as far as heat removal is concerned. Due to the 5 channel remove the same quantity of heat as the temperature and other properties of water are same in all the channels.
The maximum deflection of the top plate is less (0.078717mm). It is acceptable range. The stress intensity in design is very less (29.526) than the yield strength of the material. Thus the beam dump is safe as far as yielding due to water pressure in concerned.
APPENDIX
Q Heat transfer rate
m Mass flow rate

Specific heat capacity

Hydraulic diameter
V Kinematic viscosity
Nu Nusselt number
Tb Bulk mean temperature T Ambient temperature Twi Inlet water temperature Toi Outlet water temperature K Thermal conductivity
Pr Prandtl number
Tw Wall temperature
Tf Film temperature
Re Reynolds number
Gr Grashof number
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Fundamental of Heat and Mass Transfer Frank P. Incropera.

Metal Hand Book, Desk Edition.

Davis. Aluminum and Aluminum alloys. ASM International Hand Book Committee.

C.P.Kothandaraman, Heat and Mass Transfer Data Book, Seventh ed. 2012, pp.

J.P.Holman, Heat Transfer, tenth ed. 2010, pp. 279 292.

Advance Engineering Thermodynamics Adrian Bejan.

Heat Exchangers Selection; Rating and Thermal Design Sadik Kakac. Hongton Liu.